Lukas traversing system Manual do Utilizador

1430000085 ENLUKAS traversing system(Translation of the original instruction manual)Instruction Manual Rerailing EquipmentEdition 09.20141430000085

10Only the specifi ed LUKAS hydraulic power packs (motor pumps) or suitable LUKAS hand pumps can be used to drive the equipment.If the pump unit is a d

11For dust protection, the supplied dust caps must be refi tted.WARNING / CAUTION / ATTENTION! Some quick-disconnect couplings have special functions.T

126. Operation 6.1 Setting up the LUKAS traversing systemCAUTION / ATTENTION!Prior to setting up the individual components of the LUKAS traversing sy

13The following must always be observed when installing the cylinders:- non-slip and even ground, so that the entire base area of the cylinder is in

14Bridge height Support width Max. load[mm] [m] [kN][in.] [ft.] [lbs.]85 0 3503.35 0 7870001603.28 135001.43 504.69 11200140 0 10005.51 0 2250001 5003

15Bridge height Support width Max. load[mm] [m] [kN][in.] [ft.] [lbs.]85 1 203.35 3.28 4500140 1 2005.51 3.28 45000184 1 3007.24 3.28 68000 - the br

16 6.1.5 Setting up hydraulic cylinders on the rolling carriagesThe hydraulic cylinders are placed centrally on the top carrier plate of the rolling

17 6.1.6 Setting up the traversing cylinder with fi xed anchor pinInsert the traversing cylinder with the fi xed anchor pin in one of the suitable moun

18 6.1.7 Setting up the traversing cylinder with anchor cylinder (double-acting)Insert the traversing cylinder with the head of the anchor cylinder i

19Now pull the slide plate upwards to the stop and apply the guide plates on the right and left on the traversing cylinder.Move the applied guide plat

2

20 6.1.8 Setting up and adjusting the connecting rodsThe distance between the load lift points must be set precisely using the connecting rods. For t

21Fine setting of the connecting rods:The fi ne setting is carried out at the other end of the pipe. Insert a metal rod (ø8 mm) or a similar tool into

22NOTE:If the traversing cylinder is to operate between the two rolling carriages, then the connecting rods must be mounted only after setting up the

23 2. Traversing system with two rolling carriages and separate load lifting (recommended variant) Components required: - 1 Hydraulic power pack

24 3. Traversing system with a rolling carriage and hydraulic cylinder standing on it Components required: - 1 Hydraulic power pack - 1 Control t

25Commissioning:CAUTION / ATTENTION!Secure the vehicle to be rerailed in accordance with the regulations to prevent its rolling away, slipping and tip

26CAUTION / ATTENTION!The vehicle ton be rerailed must be secured against rolling away, slipping and tipping over in accordance with the regulations!C

27NOTE:If the traversing movement of the rerailing bridge is not adequate, the entire traversing system is relocated. When assembling the traversing s

28 7. Then remove the components of the traversing system being used again. 6.4 Controlling the DUO traversing cylinder with anchor cylinderCAUTION

29 11. Move your separate load lifting system for putting down so that the vehicle to be rerailed can be lifted safely again. If it is not aligned ho

3 Content Page1. Danger classifi cations 42. Product safety 53. Proper use 84. Components and functions 9 4.1 Description 9 4.2 Hydraulic s

30CAUTION / ATTENTION!When traversing several times make sure that the rolling carriages are not pushed by the rerailing bridge! 8. Items 6 and 7 can

318. Maintenance and serviceA visual inspection must be carried out after every use, but at least once a year. Every 3 years, or if there is any doubt

32 9.2 Preventative service9.2.1 Care instructionsThe exterior of the equipment is to be cleaned from time to time in order to protect it from exte

339.3.3 Replacing the handles on rolling carriagesAll damaged or broken handles must be replaced.Procedure:1. Release the screws on the handle and re

349.3.4 Replacing the handles on traversing cylinderAny damaged or broken handles must be replaced.Procedure for fi xing directly on the traversing cy

35Bolts Slider platePinNarrow slotted hole9.3.5 Slider plate replacement on the traversing cylinder with anchor cylinderA damaged, bent or broken sli

3610. TroubleshootingFault Check Cause SolutionCylinder piston moves slowly or jerkily when activatedAre the hoses connected properly?Air in the hydra

37Contact an authorised LUKAS dealer or the LUKAS Customer Service Department directly if the malfunctions cannot be rectifi ed.The address for the LUK

38Because all values are subject to tolerances, there may be small differences between the data for your device and the data in the following tables!1

39Device type TC170 90-350 Value Units RemarksItem number 70-30-10Dimensions l x w x h 668 x 363 x 197 mm retracted26.3 x 14.3 x 7.7 in.Length, extend

4 Wear a helmet with a face guard Wear protective gloves Wear safety shoes Proper recycling Protect the environment Read and follow the operati

40Device type TC170 200-350 Value Units RemarksItem number 70-30-30Dimensions l x w x h 685 x 370 x 214 mm retracted27.0 x 14.6 x 8.4 in.Length, exten

41 11.2 Rolling carriageDevice type RC-700/350 RC-1000/350Item number 840720640 840721631Dimensions(L x B x H)[mm] 390 x 380 x 130 360 x 380 x 154[in

42 11.4 Connecting rodsDevice type 1830/1030 2800/1500Item number 840720571 840720575Length(retracted)[mm] 1030 1500[in.] 40.6 59.1Length(extended)[m

43 11.6 Operating and storage temperature rangesMineral oil DIN ISO 6743-4 for LUKAS hydraulic equipmentOil temperature range Oil designation Viscosi

4412. Declaration of conformity

4513. Notes

46

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LUKAS Hydraulik GmbHA unit of the IDEX CorporationWeinstrasse 39, D-91058 Erlangen, GermanyTel.: (+49) 0 91 31 / 698 - 0Fax.: (+49) 0 91 31 / 698 -

52. Product safetyLUKAS products are developed and manufactured to ensure the best performance and quality when used as intended.The safety of the ope

6In the event of malfunctions, immediately deactivate the equipment and secure it. Repair the fault immediately.Do not carry out any changes (addition

7In addition to the safety instructions in this operating manual, all generally applicable, statutory and otherwise binding national and international

83. Proper useThe components of the LUKAS traversing system are especially designed for re-railing technology. They are used for rerailing of rail-bou

94. Components and functions 4.1 Description 4.1.1 Rerailing bridgeThe rerailing bridge is placed at right angles over the tracks and provides the s