Instruction manual for rescue equipment172085085 ENeDRAULIC rescue equipment(Translation of the original instruction manual)(cutter, combi tool, spre
104. Functional description 4.1 DescriptionThe cutting and combination devices have been designed in such a way that a hydraulically operated piston a
11 4.2 Structure of rescue devices4.2.1 Cutting device2 1 Star grip 2 Main switch 3 Quick exchange battery or power supply 4 Release button for
124.2.3 Spreader2345678101 1 Star grip 2 Main switch 3 Quick exchange battery or power supply 4 Release button for battery and power supply 5 H
134.2.4 Rescue ram 1 Star grip 2 Main switch 3 Quick exchange battery or power supply 4 Release button for battery and power supply 5 Ventilation
14 4.4 Operating movement controlsThe piston movement is controlled by the star grip on the attached valve (see illustration below).Star grip 5.1
15 5.2 Operating the star grip (also see chapter on "Operating movement control")6. Cutting, spreading, pulling, squeezing 6.1 Safety no
16It is strictly prohibited to reach into the path of the rescue device (e.g. between the blades or spreader arms or between the rescue ram and the ma
17During cutting, the gap between the blade tips (in the transverse direction) must not be exceeded, otherwise the blade is in danger of breaking:ATTE
18Working surface is too small, tips slip off.Only for increasing the size of a gap (not suitable for spreading)Tips get a safe grip. Work with the ti
19AThe connecting pieces for LUKAS chain sets are fastened to the blades using load bolts in holes "A". (see illustration on the right)Chain
2 Content Page1. Danger classifi cations 42. Product safety 53. Proper use 84. Functional description 10 4.1 Description 10 4.2 Structure of
20 6.6 Squeezing (rescue ram)Before using the rescue ram, ensure that it is adequately supported. This also includes any underpinning that may be re
217. Dismantling the equipment / deactivation following operationOnce work has been completed, the device arms should be closed until the tips are on
22Inspections to be carried out:Visual InspectionCutting and combination tool• Opening width of the blade arms on the tips (see chapter "Technic
23 8.2 Protective equipment• Check the protective equipment used on / in the vicinity of the rescue device. Pay particular attention to the protectiv
24ATTENTION!When cleaning units and equipment, note that no cleaning agent may be used that has a pH value outside the range 5 - 8! 9.1 General inform
25 9.2 Preventive service9.2.1 Care instructionsThe outside of the device should be cleaned with a damp cloth from time to time (not the electrical co
262. Remove the two fi xing screws "A" and remove the protective cover "B". To do this, fi rst pull the rounded rear edge outwards
274. First remove the grub screw "G", then the central bolt nut "H" and then pull out the central pin "J". HJKLONPMNM6.
284. Remove screw "A1".Push the hand guard E in the depicted direction until the safety bolts F are easily accessible. 9.3.2 Replacing t
29HJHJKMMLDG5. Remove self-locking nut D and push the pivot bolt G out.6. Remove the retaining rings H and push out bolt J.7. Now, you can remove b
311. Technical data 37 11.1 eDRAULIC cutter 37 11.2 eDRAULIC combination device 38 11.3 eDRAULIC spreader 39 11.4 eDRAULIC rescue ram 40 11
309.3.3 Sharpening the bladesGrinding areaRemove and smoothen any burrs!Chips or deep grooves cannot be ground away. The blades must be replaced in t
319.3.4 Replacing the spreader arm, spreader tips, protective cover and handle of the spreaderComponents to be replacedRequired work stepsHandle 1.,
326. You need to remove the locking rings "K" and the lever links "L" by pulling them outwards to replace the spreader arms "
33NOTE:The torque required can be taken from the spare parts list of your particular unit.ATTENTION!Apply LUKAS special grease to all sliding surfaces
349.3.5 Rescue ramWork steps for exchanging the ram piston claw:1. First of all, carefully clean the rescue equipment. Now switch off the device and r
3510. TroubleshootingFault Check Cause SolutionBlades, spreader arms or ram pistons move slowly or jerkily when operatedBattery fully charged?Battery
36Contact an authorized LUKAS dealer or the LUKAS Customer Service Department directly if the malfunctions cannot be rectifi ed.The address for the LUK
3711. Technical data 11.1 eDRAULIC cutterDevice type S 311 E2 S 700 E2Item number 90-20-22 90-20-72Dimensions (excluding battery)L x W x H[mm] 847 x
38 11.2 eDRAULIC combination deviceDevice type SC 250 E2 SC 357 E2Item number 90-30-12 90-30-22Dimensions (excluding battery)L x W x H[mm] 849 x 215
39 11.3 eDRAULIC spreaderDevice type SP 300 E2 SP 310 E2Item number 90-10-12 90-10-22Dimensions (excluding battery)L x W x H[mm] 881 x 355 x 262 955
4 Wear a helmet with a face guard. Wear protective gloves. Wear safety shoes Proper recycling Protect the environment Read and follow the opera
40Device type R 411 EItem number 90-40-10 (174080000)Length (retracted)[mm] 545[in.] 21.5Length (extended)[mm] 905[in.] 35.6Dimensions W x H[mm] 150 x
41 11.6 Operating and storage temperature rangesOperating temperature [°C] / [°F] -20 … +55 -4 … +131Ambient temperature (device in operation)[°C] /
4212. EC Declaration of Conformity
4313. Accessories 13.1 BatteriesOnly LUKAS lithium-ion rechargeable batteries may be used to operate eDRAULIC devices. These guarantee optimum perfor
44 13.3 Power supplyThe eDRAULIC devices have a unique power supply with integrated electronics, allowing the devices to be operated for an almost u
4514. Instructions regarding disposalElectrical equipment, accessories and packaging should always be disposed of in an environmentally compatible way
4615. Notes
47
LUKAS Hydraulik GmbHA Unit of IDEX CorporationWeinstrasse 39, D-91058 ErlangenTel.: (+49) 0 91 31 / 698 - 0Fax.: (+49) 0 91 31 / 698 - 394E-mail: l
52. Product safetyLUKAS products are developed and manufactured to ensure the best performance and quality when used as intended.The safety of the ope
6Immediately report any changes that occur (including changes in operating behavior) to the appropriate persons/departments! If necessary, the equipme
7The equipment is fi lled with hydraulic fl uid. This hydraulic fl uid can be detrimental to health if it is swallowed or its vapor is inhaled. Direct co
83. Proper useLUKAS eDRAULIC devices have been specially designed to rescue or retrieve the bodies of victims of road, rail or aircraft accidents or t
9WARNING / CAUTION / PLEASE NOTE!The following may not be cut / squeezed: - live cables - prestressed and hardened parts such as springs, spring ste
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